

Filling Level Meter
Introduction
Filling level sensors are crucial for reliably monitoring the contents of tanks and containers, whether liquids, powders, or bulk solids. They play a key role in ensuring process efficiency, preventing overfilling or shortages, and enabling automated control in industries such as manufacturing, food and beverage, water treatment, and logistics.
Among the various technologies available - such as ultrasonic, capacitive, and optical - radar sensors offer the highest precision, reliability, and versatility. Immune to dust, vapors, and temperature fluctuations, radar is the optimal choice for demanding industrial environments and ensures accurate measurements even under challenging conditions.
Beam Pattern Requirements
FCC 15.256 and ETSI EN 302.729
The main drawback of filling level meters is fulfilling the regulations which are defined mainly in FCC 15.256 and ETSI EN 302.729:
- 8 degree half power beam width
- 38 dB side lobe level suppresion at angles > 60 degree and < -60 degree
- using potting around RF components required in ATEX environments
Besides offering complete custom developments in those areas according to customer specifications, Wellenzahl has develeoped their own solution with many new upcoming technologies involved.
Custom Solutions
The investigations during development where mainly driven by:
- Selection of Radarfrontend
- Selection of primary radiator (AoP, PCB, etc.)
- Housing requirements
- Mounting mechanism
- Beam focussing by e.g. lens or horn
A custom development generally required:
- Selection of materials for e.g. housing, lens and horn
- Mechanic and electromagnetic co-design
- Prototype manufacturing
- Prototype beam pattern measurements (in-house)
- Adjusting algorithms to specific application
A graph with several technology options is listed here.
RAPIDv3 and RIot Platform Combinations
Select your readiness level

RAPIDv3.2ti_L
Radar Module
Included Hardware:
- Based on IWRL1432 or IWR1443
- monostatic antenna architecture
- circular polarized wave
- RAPIDv3 connector as hardware interface
- Option 1: antenna to air (for using a dielectric lens)
- Option 2: antenna to WR-12 circular waveguide (for using a horn antenna)
- 34 x 34 mm²
Included Firmware
- Algorithms incl. Wellenzahl's static and dynamic background estimator, ideal for level meters
- Target list incl. magnitude values via UART MODBUS protocol
- Raw ADC data or spectrum via UART MODBUS protocol
Additional requirements for FCC 15.256 and ETSI EN 303.729
- e.g. dielectric lens or horn antenna for meeting beam requirements
- housing which meets mechanical and electromagnetic requirements
- technologies like CNC machining, injection molding, metallized plastics
Wellenzahl offers:
- Designing of lens, horn, housing according to customer specification
- In-house beam pattern measurements
- supporting FCC and ETSI test procedure
Optional:
- flashing your own custom firmware to IWRL1432 or IWR1443

RAPIDv3.2ti_L + WR-12 circular horn
Radar Module + Beam Focussing
Included Hardware:
- Based on IWRL1432 or IWR1443
- monostatic antenna architecture
- circular polarized wave
- RAPIDv3 connector as hardware interface
- antenna to WR-12 circular waveguide
- special low sidelobe horn antenna manufactured with metallized plastic
- 37 x 37 x 81 mm³
Included Firmware
- Algorithms incl. Wellenzahl's static and dynamic background estimator, ideal for level meters
- Target list incl. magnitude values via UART MODBUS protocol
- Raw ADC data or spectrum via UART MODBUS protocol
Additional requirements for FCC 15.256 and ETSI EN 303.729
- housing which meets mechanical and electromagnetic requirements
- technologies like CNC machining or injection molding
Wellenzahl offers:
- Designing housing according to customer specification
- In-house beam pattern measurements
- supporting FCC and ETSI test procedure
Optional:
- flashing your own custom firmware to IWRL1432 or IWR1443

RAPIDv3.2ti_L + WR-12 circular horn + RAPIDv3.2WIoT
Radar Module + Beam Focussing + IoT Module
Included Hardware:
- Based on IWRL1432 or IWR1443
- monostatic antenna architecture
- circular polarized wave
- RAPIDv3 connector as hardware interface
- antenna to WR-12 circular waveguide
- special low sidelobe horn antenna manufactured with metallized plastic
- max. ∅ 54 mm
- 101 mm total height
Included Firmware
- Algorithms incl. Wellenzahl's static and dynamic background estimator, ideal for level meters
Wellenzahl offers:
- adjustment of firmware algorithms according to customer specification
- Designing housing according to customer specification
- In-house beam pattern measurements
- supporting FCC and ETSI test procedure
IoT Connectivity:
- IoT connectivity based on Würth Elektronik Adrastea-I module
- LTE Cat M connectivity
- 3GPP Release 13
- integrated GNSS (support for GPS & GLONASS)
- cloud connection to Victoria Metrics database (see Livedemo/RIoT)
- supplied by 2x AAA batteries
- optional supply by Li-Ion battery pack

RAPIDv3.2ti_L + WR-12 circular horn + RAPIDv3.2WIoT + Housing
Radar Module + Beam Focussing + IoT Module + Housing
Included Hardware:
- Based on IWRL1432 or IWR1443
- monostatic antenna architecture
- circular polarized wave
- RAPIDv3 connector as hardware interface
- antenna to WR-12 circular waveguide
- special low sidelobe horn antenna manufactured with metallized plastic
- Housing made by black high-density polyethylene (HDPE)
- 2x AAA battery sockets
- outer thread: G 1 ½-11 B
- max. ∅ 62 mm
- 120 mm total height
Included Firmware
- Algorithms incl. Wellenzahl's static and dynamic background estimator, ideal for level meters
Wellenzahl offers:
- adjustment of firmware algorithms according to customer specification
IoT Connectivity:
- IoT connectivity based on Würth Elektronik Adrastea-I module
- LTE Cat M connectivity
- 3GPP Release 13
- integrated GNSS (support for GPS & GLONASS)
- cloud connection to Victoria Metrics database (see Livedemo/RIoT)
- supplied by 2x AAA batteries
- optional supply by Li-Ion battery pack
FCC 15.256 and ETSI EN 302.729 conform